Mbipụta dijitalụ na iko na-eme ka ndị na-emepụta ihe tinye onyogho foto, gradients, logos na data mgbanwe ozugbo na panel iko na-enweghị enyo ma ọ bụ efere. Ntuziaka a na-ekpuchi usoro mmepụta ihe niile n'otu ebe: otú UV inkjet na seramiiki frit si dị iche, nke inks na primers n'ezie jikọtara na iko, otu esi ehicha na pretreat elu, otu esi edozi ink ọcha na faịlụ RIP, ihe nkwụsi ike dị n'èzí dị ka nọmba, ole ọ na-efu kwa square ụkwụ, na mgbe mbipụta ihuenyo ka bụ azịza dị ọnụ ala. Edere ya maka ndị na-emepụta iko, ndị na-ebipụta ụlọ ahịa, ndị na-ese ụkpụrụ ụlọ na ndị otu ịzụrụ ihe ndị chọrọ nkọwa kama ịre ahịa.
Kedu ihe bụ Glass Ebipụtara Digitally?
Ugogbe ebipụtara dijitalụ bụ iko nke sistemu inkjet chọọ ya mma nke na-edobe ụmụ irighiri mmiri ink ozugbo na mkpụrụ sitere na faịlụ dijitalụ. Enweghị ihuenyo, enweghị nkewa agba na enweghị ngwá ọrụ. Ezinụlọ ink abụọ na-achị: UV- ink organic a na-agwọta, nke na-anọdụ na iko dị ka ihe nkiri polymer gwọrọ, yana inks seramiiki, nke a na-agbaba n'elu ugegbe n'oge iwe wee ghọọ akụkụ nke iko n'onwe ya.
Ngwaahịa njedebe a na-ahụkarị gụnyere ọnụ ụzọ ịsa ahụ, azụ azụ kichin, akụkụ ụlọ ọrụ, ihe ngosi mkpọsa, ogwe ngwá ụlọ, mkpuchi mbuli, iko spandrel na ihu mgbidi ákwà mgbochi. Nhọrọ nke usoro a na-ebute site na ajụjụ atọ: ole iberibe, ogologo oge ọ ga-adịru n'èzí, na otú ihe osise si dị mgbagwoju anya.
Ụzọ mbipụta akwụkwọ ikike dijitalụ: UV Flatbed vs Ceramic Frit vs Screen

1. Direct UV Flatbed Printing
A Ihe nbipute UV flatbedna-eji piezoelectric printheads jet UV{0}}ink a na-agwọta n'ime iko ahụ, ya na oriọna LED ma ọ bụ mercury na-agwọta ngafe ọ bụla fọrọ nke nta ka ọ bụrụ ozugbo. N'ihi na ọgwụgwọ na-adị ngwa ngwa, ink anaghị agbasa n'elu elu na-adịghị mma yana ezigbo nkọwa.
Usoro mmepụta bụ:
- Lelee iko ahụ maka ncha, ibe ihu na mmebi mkpuchi
- Hichaa ma wetuo elu ebe obibi akwụkwọ
- Tinye primer ma ọ bụ ihe nkwado adhesion ma ọ bụrụ na sistemụ ink chọrọ ya
- Debe panel ahụ na tebụl agụụ ma tọọ ebe si malite
- Bipụta isi ọcha, emesia CMYK, wee bipụta varnish nhọrọ
- Jiri oyi akwa gwọọ oyi akwa n'okpuru UV
- Tinye mkpuchi mkpuchi ma ọ bụ laminate ma ọ bụrụ na ngwa ahụ chọrọ ya
Nkọwa igwe a na-ahụkarị:
| Oke | Oke nso |
|---|---|
| Mkpebi bipụta | 600–1440 dpi |
| Obosara ahịrị kacha nta | 0.1-0.3 mm, ink na mkpụrụ dabere |
| Okpokoro iko | 2-25 mm |
| Ntinye{0}} nha akwa akwa | 600 × 900 mm |
| Mmepụta bed size | 1.2 × 2.4 m ruo 2.5 × 1.3 m |
| Ụlọ ọrụ ihe ndina size | 2 × 3 m na n'elu |
| Mpempe ink ọcha | 1–5 gafere dabere na ebumnuche opacity |
| Ngwọta | UV LED, ozugbo, oyi akwa site oyi akwa |
Ike siri ike: enweghị ọnụ ahịa ngwa ọrụ, otu - nhazi ụbọchị, agba na-akparaghị ókè na data agbanwe agbanwe, nke bara uru site na otu ibe. Oke: ihe nkiri a gwọrọ na-anọdụ ala n'elu, yabụ ọrụ mpụga ekpughere chọrọ primer gbakwunyere mkpuchi nchebe, na ọtụtụ ink UV enweghị ike ịlanarị ọkụ na-ekpo ọkụ.
2. Ceramic Frit Digital Printing
Ink seramiiki na-ebu pigmenti inorganic kwụsịtụrụ n'ime frit ugogbe egweri nke ọma. A na-ebipụta panel ahụ dị larịị, akpọnwụwo, wee na-agba ọsọ site na ọkụ ọkụ na ihe dịka 600-750 degrees. frit ahụ na-agbaze, pigmenti na-abanye n'ime elu ugegbe dị nro, na usoro nju oyi a na-achịkwa na-arụpụta nchekwa-glaze nwere ọkụ n'otu ngafe ahụ.
Ike: ihe ịchọ mma na-aghọ akụkụ nke iko ahụ, na-enye UV pụtara ìhè, kemịkalụ na mgbochi abrasion dabara adaba maka facades, mgbidi ákwà mgbochi, spandrel na glazing ụgbọ ala. Oke: ọnụ ahịa isi obodo dị elu, mbipụta ga-emerịrị tupu iwe ọkụ, na enweghị ike ịgbanwe atụmatụ ahụ mgbe agbachara. Agba gamut dị warara karịa UV inkjet, na obere ọsọ omenala na-ebu ọnụ ọkụ ọkụ na-enweghị oke.
3. Mbipụta ihuenyo na nnyefe dijitalụ
Mbipụta ihuenyo na-ebugharị ink site na ntupu a kwadebere, otu ihuenyo n'otu agba. Nkwadebe ihuenyo na-ewe ọtụtụ awa ruo ụbọchị abụọ, mana ozugbo ọ na-agba ọsọ, mmepụta na-eru 100–1,{3}} iberibe kwa elekere nwere nnukwu ink nkwụnye ego. Ọ na-anọgide na ngwá ọrụ kwesịrị ekwesị maka ọrụ dị elu -, ole na ole - ọrụ agba dị ka karama, iko, akara ịdọ aka ná ntị na akara nchekwa. Ihe nkiri mbufe dijitalụ na-anọ n'etiti etiti maka akụkụ akpụrụ akpụ ma ọ bụ gbagọrọ agbagọ nke akwa akwa enweghị ike iru.
Usoro ntụnyere na ilekiri
| Usoro | UV inkjet | Ceramic frit | Mbipụta ihuenyo |
|---|---|---|---|
| Oge nhazi | 15-60 nkeji | Ọ dị oke oke, ahaziri ọkụ | 4-48 awa |
| Mkpebi dị irè | 600–1440 dpi | Ọ dị mma, gamut Limited | ~ 100-300 dpi dakọtara |
| Foto na gradients | Magburu onwe | Ọ dị mma | Ogbenye na oke oke |
| Njupụta agba siri ike | Ọ dị mma | Ọ dị ezigbo mma | Magburu onwe |
| Ịdị ogologo n'èzí | Ọkara ruo elu na mkpuchi | Dị elu | Elu nwere ink seramiiki |
| Nguzogide okpomọkụ | Oke | Magburu onwe | Ink dabere |
| Nha ọsọ nke akụ na ụba | 1-500 iberibe | Ihe owuwu ihe owuwu | Iberibe 500+ |
| Kacha mma dabara | Omenala na ọrụ ime | Facades na mpụta | Mmepụta oke |
Otu esi ahọrọ ngwa nbipute iko
Nha akwa bụ nkọwapụta doro anya, mana ọ na-adịkarịghị na-akpata ụta. Mgbe ị na-atụnyere igwe eji ebi akwụkwọ, nyochaa:
- Ogologo mgbasa ozi kachasị na ibu tebụl - iko dị arọ; etiti ahụ agaghị atụgharị n'okpuru panel nke 15 mm
- Mpaghara oghere - na-ejide obere akụkụ na-ekpuchighị akwa ahụ dum
- Teknụzụ Printhead na ọwa ọwa - ọwa ọcha raara onwe ya nye nwere ikesa abụghị maka enyo{1}
- Mgbasa ink ọcha na ịkpali {{0} titanium dioxide na-edozi ngwa ngwa; ahịrị ink static pụtara mfu nozzle
- Ihe mgbochi{0} static na mgbochi -Sistemụ nkukota - ime ụlọ akọrọ na-adọta uzuzu na ugegbe, na ikuru isi na enyo dị oke ọnụ.
- Ndozi ịdị elu na nkwado ihu maka akụkụ buru ibu ma ọ bụ nke na-enweghị isi
- RIP software, ICC profaịlụ na nkwado linearization
- Nwụnye, ọzụzụ ndị ọrụ, akụkụ mapụtara oge na mkpuchi ọrụ mpaghara
Maka ogbako na-amalite, obere ngwa nbipute UV na-eme ka ntinye ntinye ego dị ala ma na-agbake ngwa ngwa na nlele na obere ọsọ, ebe ụlọ ahịa mmepụta ihe na-ebuga na igwe klaasị 2513 UV flatbed maka nha nhazi ụlọ. Ọrụ cylindrical dị ka karama na ihe ọṅụṅụ chọrọ ichekarama na iko cylinder ngwa nbiputekarịa akwa akwa.
Inks na otu ha si ejikọta na iko
Glass kwụsiri ike na kemịkalụ, ezigbo ire ụtọ yana ihe atọ anaghị eme {{1} nke na-eme ka nrapanye sie ike. Ink na-ejikọta site na usoro abụọ: ntinye igwe na-abanye n'ime udidi dị n'elu, na njikọ kemịkalụ n'etiti resin ink na elu a na-agwọ ma ọ bụ nke dị elu.
UV-Ink a na-agwọta
Photopolymer monomers na-agafe n'okpuru ọkụ UV n'ime milliseconds. Uru bụ ọgwụgwọ ngwa ngwa, njupụta agba dị elu, ikuku VOC dị ala yana ndakọrịta na varnish na mmetụta enyemaka 3D. Ntọala UV zuru oke maka iko na-agụnyekarị CMYK, ọcha ọcha, varnish doro anya na primer ma ọ bụ ihe nkwalite. Ink ndị a bụ nhọrọ ọkọlọtọ maka iko ime ụlọ, nkebi, ọnụ ụzọ ịsa ahụ na ọrụ azụmaahịa.
Ceramic Frit Inks
Inorganic pigmenti tinyere iko ntụ ntụ. N'oge a na-agbaze frit ahụ na-agbaze, pigmenti ahụ na-abanye n'ime elu ahụ dị nro na oyi akwa e biri ebi ga-ejikọta ya na nhazi. Nke a bụ ya mere ihe ịchọ mma seramiiki na-adị ndụ ọtụtụ iri afọ nke ikpughe facade ebe ihe nkiri organic na-enweghị nchebe nwere ike ọ gaghị adị.
Ihe mgbaze na ngwakọ Ink
Adhesion dị mma na mgbanwe, mana ha na-achọ nkwadebe elu dị ike karị, ọkwa primer agbakwunyere, yana ikuku ikuku na njikwa VOC kwesịrị ekwesị.
Strategy ink ọcha maka iko transperent
N'ihi na iko na-ebunye ọkụ, naanị CMYK na-ele anya na-asachapụ. Ink ọcha na-achịkwa opacity, ọdịiche na ka panel ahụ si eme mgbe azụ azụ.
Ọcha dị n'okpuru ala (n'ihu-oghere elere): Glass → ọcha → CMYK → varnish nhọrọ. Nke a na-ebuli nchapụta na ọdịiche dị na iko doro anya.
Mbipụta elu nke abụọ (elele site na iko): Glass → CMYK enyo enyo → nkwado ọcha. Igwe n'onwe ya na-echebe ihe nkiri ink site na kemịkalụ ihicha na abrasion, nke mere na nhazi a na-achịkwa ọrụ ụlọ na ụlọ ịsa ahụ.
Ogwe azụ azụ: ọtụtụ akwa ọcha a na-achịkwa na mbelata opacity na-arụpụta ọbụna mgbasa kama ntụpọ ọkụ.
Ebe mmalite bara uru:
| Ịtọ ntọala | Mmalite uru |
|---|---|
| Opacity ọcha | 80-100% dabere na ebumnuche nnyefe |
| Ọcha na-agafe, ìhè ịchọ mma | 1 oyi akwa |
| White ngafe, ọkọlọtọ ịchọ mma | 2-3 n'ígwé |
| Ọcha gafere, nnukwu{0}}opacity architectural | 4-5 n'ígwé |
| Ọcha - ka - agba ọnyà dakọtara | 0.1-0.3 mm |
| Ndozi mkpuchi mkpuchi | 70–100% |
Ịdọ aka ná ntị ink ọcha dị mkpa karịa ntọala ink ọcha: na-aga n'ihu na-aga n'ihu, na-ama jijiji tupu mmepụta, lelee nozzles na mmalite ọ bụla, ma jide ink na okpomọkụ siri ike.
Nkwadebe elu iko: Nzọụkwụ{{0}site {1}}Nzọụkwụ
Ọtụtụ ọdịda adhesion na-aga azụ na nkwadebe, ọ bụghị ink. Akara mkpisiaka, akara silicone sitere n'aka onye na-ahapụ ya dị nso, ma ọ bụ ihe fọdụrụ na ihe nkiri nchebe zuru oke iji mee ka peeling pụta izu ka e mesịrị.

Kwụpụ 1: Hazie Mmetọ ahụ
Mmetọ ọkụ - uzuzu, akara mkpịsị aka, akara mmiri, ihe fọdụrụ na-ejizi. Nnukwu mmetọ - mmanụ igwe, silicone, ihe ntọhapụ, nrapado ma ọ bụ ihe fọdụrụ na ihe nkiri.
Nzọụkwụ 2: Sachaa na Detuo
Maka mmetọ ọkụ: sachaa ya na ncha na-anọpụ iche na 1-5% site na iji lint{2}free pad, sachaa na deionized mmiri (mkpọtụ mmiri na-ahapụ ịnweta nkwụnye ego), wee kpochaa na mmanụ akọrọ{{3}ikuku efu na-enweghị mkpakọ na 0.2-0.5 MPa.
Maka mmetọ siri ike, soro ihe mgbaze:
- Tinye mmanya isopropyl 90-99% na ihicha, ọ dịghị mgbe ikpuchi iko
- Hichapụ n'otu ụzọ naanị - ngagharị okirikiri na-ekesa mmetọ
- Tinyegharịa ugboro abụọ ruo atọ site na iji hichaa ọhụrụ nke ọ bụla
- Jiri citrus degreasers, petroleum ether ma ọ bụ hexane{0}} dabere naanị maka silicone siri ike, n'okpuru ikuku ventilashị na PPE.
- Mechaa mgbe niile na-ejicha IPA emecha iji wepụ ihe fọdụrụ ihe mgbaze
Ebe a na-eji ihicha ọkụ na-emepụta ihe, ogo 50-100 maka nkeji 10-30 bụ nke a na-ahụkarị. Zere ikpo ọkụ na-enweghị isi na ugegbe dị gịrịgịrị ma ọ bụ nke dị ọkụ.
Kwụpụ 3: Mee ka elu elu rụọ ọrụ
| Usoro | A na-ahụkarị parampat | Kachasị mma maka | Mmachi |
|---|---|---|---|
| Mechanical abrasion | 400-800 grit, ájá mmiri mmiri, strok gafere | Igo ihe ịchọ mma | Ihe ize ndụ ncha a na-ahụ anya |
| Chemical etching | HF ma ọ bụ kemịkalụ fluoride | Adhesion ụlọ ọrụ | Ibu nchekwa siri ike |
| Plasma | ~ 50–300 W, 10–100 mm/s gafere | Mmepụta ugboro ugboro | Ntinye ego akụrụngwa |
| Corona | Ebumnuche n'elu ~ 40 dyn/cm ike elu | Nnukwu oghere dị larịị | Adịghị ike na ụdị mgbagwoju anya |
| Ọkụ | Ngafe dị mkpirikpi, anya a na-achịkwa | Ahịrị mkpuchi ụlọ ọrụ | Ihe ize ndụ nrụgide okpomọkụ |
Hydrofluoric acid kwesịrị ịdọ aka ná ntị kpọmkwem: ọ na-ebute ọkụ kemịkal miri emi na nsí sistemu. Obere ụlọ ọrụ ekwesịghị iji ya na-enweghị njikwa ikike, ikuku ikuku, ụkpụrụ mberede na mkpofu mkpofu na-akwado.
Kwụpụ 4: Tinye Primer ma ọ bụ Silane Adhesion Promoter
Ihe ndị na-ejikọta Silane na-etolite akwa mmiri dị n'etiti elu silica na resin ink. Methacrylate{1}}silanes na-arụ ọrụ n'ozuzu jikọtara ya na acrylic na UV{2}}usoro a na-agwọta; amino-silanes na-arụ ọrụ dabara epoxy na polyurethane chemistries.
- Ntinye uche: 0.5-2% site na olu na ethanol, IPA, ma ọ bụ mmanya na-egbu egbu / mmiri
- Ngwa: hichaa, fesaa ma ọ bụ tinye n'ime ihe nkiri edo edo dị mkpa
- Gbanyụọ ọkụ: 10-30 nkeji na ụlọ okpomọkụ
- Ngwọta nhọrọ: 80-120 degrees maka 5-15 nkeji
Soro mpempe data teknụzụ nke onye nrụpụta primer, ma na-eme ule ndakọrịta mgbe niile na ink mmepụta gị n'ezie. Igwe ọkụ nke na-eme na soda{1}}lime float glass nwere ike daa n'elu ihe mkpuchi mkpuchi ma ọ bụ dị ala{2} n'ihi na kemịka elu dị iche.
Ntọala faịlụ, njikwa agba na ntọala RIP
Ụdị akwadoro bụ PDF/X-4, TIFF, AI, EPS ma ọ bụ PSD oyiri. Mkpebi kwesịrị ịgbaso anya nlele kama ịdaba na nke kachasị:
- Ebe nlele n'okpuru 1 m: 150–300 dpi
- Ogwe ime ụlọ dị anya: 100–150 dpi
- Eserese facade ụlọ: 50–100 dpi
Mee ọcha dị ka ọwa ntụpọ raara onwe ya nye, nkpuchi ma ọ bụ vector ụzọ - adaberela na "transparent pụtara enweghị ọcha." Mgbe ahụ tọọ ọnyà, lelee nkewa ahụ na RIP, yana ihe akaebe tupu ịme iko.
RIP mmalite parampat maka iko:
- Mkpokọta oke ink: 250-300%
- Ụdị ngafe: ngafe 8-16 maka mmepụta dị mma
- Nkwụghachi ụgwọ: 5-15%
- Linearization: amanyere iwu tupu ewuo profaịlụ ICC ọ bụla
- Ntụle isi awọ: enwetara ya site na profaịlụ, ọ bụghị site na anya
Njehie faịlụ a na-ahụkarị bụ ihe osise RGB ezitere na-enweghị ntụgharị, ọwa ọcha na-efu efu,-mkwalite mkpebi dị ala, yana ahịrị ntutu dị n'okpuru opekempe obosara nke ngwa nbipute.
Ndakọrịta mkpụrụ osisi na ajụjụ iwe ọkụ
| Ụdị iko | Ojiji a na-ahụkarị | Nlebanya mbipụta |
|---|---|---|
| sere n'elu | Ngwongwo ụlọ, ihe ndozi ime | Mkpụrụ ọka kacha mfe, bipụta tupu nhazi ọzọ |
| Iwe | Ọnụ ụzọ, nkebi, azụ azụ | Ink seramiiki tupu iwe ọkụ; UV ink mgbe |
| Laminated | Nchekwa na nchekwa glazing | Enwere ike ịtinye mbipụta n'etiti plies |
| Igwe dị ala{{0} | Ngosipụta adịchaghị, ihe ngosi | Nfefe dị elu chọrọ njikwa ọcha siri ike |
| Ahụ{0}nwere agba ma ọ bụ nwee agba | Ihe eji achọ mma | Na-achọ n'okpuru ala ọcha dị arọ karị |
| Ekpuchiri / dị ala-E | Arụmọrụ glazing | Nnwale ndakọrịta mkpuchi mkpuchi bụ iwu |
| Agbagọ | Njirimara na enyo ụgbọ ala | Ihe ndozi emebere, gbanarị nbudata ihe |
Bipụta tupu ma ọ bụ mgbe iwe gasịrị?
Tupu iwe ọkụ chọrọ maka ọrụ frit seramiiki. Usoro ịgba egbe bụ ihe jikọtara ink ahụ, nsonaazụ ya bụ kemịkalụ na-adịgide adịgide na nguzogide ihu igwe. Ihe ize ndụ bụ na ink na-ekwekọghị ekwekọ ma ọ bụ oke nkwụnye ego nwere ike ịgbanwe agba ma ọ bụ gbawa n'oge usoro okpomọkụ.
Mgbe tempering bụ ọkọlọtọ maka UV obibi n'ime ime ji achọ iko. Nhazi dị mfe na ọkụ anaghị emetụ ink ahụ aka, mana mbipụta ahụ na-adabere na primer na mkpuchi maka ịdịte aka ya karịa na ngwakọta.
N'ụzọ ọ bụla, na-agba ọsọ adhesion na okpomọkụ ndakọrịta ule na sample panel tupu ahapụpụta a mmepụta usoro.
Ngwọta, ịgba egbe na mmejọ nkịtị
Maka sistemu UV, ịdịmma ọgwụgwọ dabere na ike oriọna, oge mkpughe, ọkpụrụkpụ ihe nkiri ink na afọ oriọna. Ink a na-adịghị agwọta na-adị ka emechara mana ọ na-akpụ akpụ n'ụzọ dị mfe ma na-akpụcha ya na ule teepu. Maka sistemụ seramiiki, profaịlụ ịgba egbe na njikwa ikuku na-achịkwa ma agba na nrụgide.
| Mmejọ | O yikarịrị ka ọ kpatara ya | Omume mmezi |
|---|---|---|
| Ink peeling | Mmetọ, primer na-ezighi ezi, adịghị agwọ ọrịa | Megharịa ihicha, nyochaa mmepụta UV, nwagharịa nrapado |
| Na-agbawa mgbe iwe were ya | Ọkpụrụkpụ ink karịrị akarị, usoro ịgba egbe na-ezighi ezi | Belata nkwụnye ego, dozie profaịlụ ọkụ |
| Mgbanwe agba n'etiti ogbe | Profaịlụ ICC ezighi ezi, ndị isi ịka nká, mkpagharị | Malitegharịa ma chegharịa, ndị isi ọrụ |
| Ịgba egwu | Ọpụpụ nozzle, njehie ndepụta nri | Lelee nozzle ma sachaa, nyochaa ọnọdụ ngafe |
| Na-ebuli ọnụ | Mmiri mmiri na-abanye na gburugburu | Tinye akara akara ihu, degharịa nkọwa nrụnye |
| Ntinye nzuzu | Static, ikuku ụlọ kpọrọ nkụ | Sistemu na-emegide{{0}static, dị ọcha ozugbo tupu ebibie ya |
Mmepụta gburugburu ebe obibi, ndozi na njikwa
Ọnọdụ kwụsiri ike maka mbipụta iko UV bụ ogo 18-24 yana iru mmiri 30-50%. Nnukwu iru mmiri na-akpata condensation na iko oyi na mgbasa ink; ikuku akọrọ na-akpata mmasị na static na uzuzu. Mee ka iko ha nhata n'ime ụlọ tupu ebipụta ya kama ịdọrọ ogwe ozugbo site na ụlọ nkwakọba ihe oyi.
Maka n'ọkwa, jiri oghere oghere, nkwado silicone dị nro na nke na-abụghị{0}}akara akara, ma debe kọntaktị na mpaghara obibi akwụkwọ. Maka ọrụ ugboro ugboro, CNC - ịkpụ ndebiri ndebanye aha acrylic na-enye ọnye a ga-emegharị ugboro ugboro na-enweghị akpaaka. Ihe nkpuchi kwesịrị iji obere-tack, UV{5} ihe nkiri na-eguzogide - teepu dị ọnụ ala na-ahapụ silicone ma ọ bụ acrylic fọdụrụnụ nke na-emebi adhesion. Ndị na-arụ ọrụ na-eji ntụ ntụ na-ejikwa ntụ ntụ{8}}free gloves ma na-ekpuchi enyo akwadoro ruo mgbe ọ ga-ala n'elu akwa.
Ogologo oge ole ka iko ebipụtara na-adị n'èzí?
A na-ekpebi ndụ ọrụ site na njide agba, nkwụsi ike na nkwụsi ike na elu elu, ọ bụghị site na afọ naanị. N'okpuru nrụpụta nke a na-achịkwa, iko seramiiki frit na-arụkarị ọrụ maka afọ 15-30. UV-Sistemụ gwọchara nke ọma ma chekwaa ya, na-ebuga afọ 5-15 n'èzí dabere na mkpughe na mkpuchi.
| Mpaghara ihu igwe US | Nchegbu na-achịkwa | Ceramic frit | Mbipụta UV echedoro |
|---|---|---|---|
| Ndịda ọdịda anyanwụ (AZ, NV, NM) | Oke UV, ọkụ ọkụ | afọ 20+ | 5-10 afọ tupu anya-agwụ |
| Pacific Northwest (WA, OR) | Mmiri, iru mmiri | 15-25 afọ | Na-adabere na akara akara |
| Northeast | Kpuchie- ịgba ígwè | 15-30 afọ | Adhesion{0}} nwere oke |
| Oke osimiri | Nnu nnu, corrosion | Elu, na akụkụ akara | Na-achọ corrosion{0}ọkwa mkpuchi |
Nnwale UV Fade na Gịnị Nọmba ΔE Pụtara
"UV na-eguzogide" pụtara ihe ọ bụla na-enweghị akụkọ nyocha. Ụzọ ọkọlọtọ bụ xenon arc ikpughe (ASTM G155), UV fluorescent lamp with condensation cycling (ASTM G154), na ezigbo mkpughe n'èzí. A na-akọ mgbanwe agba dị ka ΔE n'okpuru CIELAB ma ọ bụ CIEDE2000:
- ΔE n'okpuru 1 - enweghị ọdịiche a na-ahụ anya
- ΔE 1–{1}} obere mgbanwe, n'usoro ụkpụrụ ụlọ na-anabatakarị
- ΔE 3–{1}} dị iche iche pụtara ìhè
- ΔE n'elu 5 - na-apụ n'anya
Nkwupụta a na-ekwenye ekwenye na-agụ dị ka "ΔE n'okpuru 3 mgbe awa 2,000 gasịrị xenon arc kwa ASTM G155." Rịọ maka ọkọlọtọ, irradiance, okpomọkụ ụlọ na iru mmiri, nha mbụ na nke ikpeazụ, yana oke ΔE anabatara. Oge awa agbakwunyere anaghị agbanwe nke ọma ka ọ bụrụ afọ mpụga - ihu igwe, nghazi na nrịgo elu niile na-agbanwe oke.
Adhesion, Thermal Ịgba ọsọ na Nchekwa
Delamination na-abịakarị site na nhicha na-adịghị mma, mmetọ silicone, mkpuchi na-ekwekọghị ekwekọ, ink adịghị agwọta ma ọ bụ mmiri na-abanye n'akụkụ ebipụta. Mgbasa ọkụ ọkụ na-agbakwunye nrụgide na ink{1}}glass interface na ụbọchị ọ bụla{2}} abalị okirikiri. Jiri:
- Cross -hatch adhesion, ASTM D3359, gosiri 5B (nke ọma) ruo 0B (ngụkọta ọdịda)
- Taber abrasion, ASTM D4060
- Ịnya igwe na-ekpo ọkụ kwa ASTM C1241, gbakwunyere na-ajụ oyi{1}} ikpughe gbazee
- Okpomọkụ ịka nká na ogo 70 maka awa 24-72
- Iru mmiri na nnu na-efesa ikpughe maka ọrụ osimiri
Nhọrọ nchekwa, n'usoro nke ọnụ ahịa na ịdị irè na-arịgo: akwa topcoat siri ike doro anya, mkpuchi sol{{0}gel ma ọ bụ silane inorganic (na-agbakwunye ncha na nguzogide kemịkalụ ka ọ na-edobe anya anya), mbipụta elu nke abụọ, na lamination zuru oke n'etiti ugegbe mkpuchi maka nchebe kacha.
Ọnụ ego, Oge ụzọ na nkwụsịtụ dijitalụ vs ihuenyo -Ọbụna
A na-akwụ ụgwọ mbipụta akwụkwọ site na nha panel, mkpuchi ink, ọnụ ọgụgụ nke akwa ọcha, nhọrọ usoro na imecha.
| Ngwa | Usoro | Ọnụ ego egosi |
|---|---|---|
| Otu iko ịchọ mma agba dị mfe otu | UV inkjet | $10–30 / sq ft |
| Eserese agba zuru ezu{{0} nwere ọcha okpuru ala | UV inkjet | $20–50 / sq ft |
| Ogwe mpụta ihe owuwu | Ceramic frit | $30–{1} / sq ft |
Kwa -Tụnyere ibe
| Ọnụọgụ | Mbipụta dijitalụ | Mbipụta ihuenyo |
|---|---|---|
| Iberibe 12 | $20-40 ọ bụla | $ 80-150 ọ bụla |
| 50 iberibe | $15-30 ọ bụla | $30-70 ọ bụla |
| 200 iberibe | $10-25 ọ bụla | $15-30 ọ bụla |
| 1,000 iberibe | $8-18 ọ bụla | $3-10 nke ọ bụla |
Nkwụsị ọrụ -Ọbụna Ọmụmaatụ
Were ya na nkwadebe ihuenyo na-efu $300 yana nkewa agba $200, maka $500 etinyere ngwa ọrụ. Mbipụta ihuenyo wee na-agba $6 kwa ibe, mgbedijitalụ flatbed obibina-agba ọsọ $15 kwa ibe na-enweghị ngwá ọrụ.
Njiji -ọbụna=$500 ÷ ($ 15 - $6) ≈ 56 iberibe
Na omume: n'okpuru roughly 50 iberibe dijitalụ mmeri kpamkpam; n'elu 500-1,000 iberibe ihuenyo ebipụta na-emeri nke ọma; na ebe ọ bụla dị n'etiti, mgbagwoju anya nka na-ekpebi. Ọ bụrụ na imewe ahụ nwere foto, gradients ma ọ bụ kwa data agbanwe agbanwe, dijitalụ nwere ike ịdị na-asọmpi nke ọma gafere oge ezumike mgbakọ -ọbụlagodi n'ihi na mbipụta ihuenyo enweghị ike imepụtaghachi ya.
Oge Ọkachamara
- Ogwe ihe atụ: 3-7 ụbọchị
- Imepụta ihe ịchọ mma ime ụlọ: izu 2-4
- Ọrụ seramiiki ihe owuwu gụnyere nhazi: izu 3-5
Ihe atụ Project Abụọ
Kitchen Backsplash, Ebe obibi
Nkọwapụta: 6 mm na-ewe iwe dị ala-iko igwe, ebipụta UV elu nke abụọ nwere akwa ọcha atọ, achachapụrụ n'ọnụ, silicone{2}}kwadoro. N'ihi na onyonyo a na-anọdụ n'azụ iko, kemịkalụ ihicha anaghị emetụ ink ahụ aka. Nkwado nlele n'ime otu izu, mmepụta n'ime izu abụọ ma ọ bụ anọ. Ọnụ ala na $20–50 kwa square ụkwụ band n'ihi na-acha ọcha ewu.
Nkebi nke 500 sq ft Office, Azụmahịa
Nkọwapụta: Iko oyi akwa 10 mm nwere ụkpụrụ ụlọ ọrụ na seramiiki frit, ebipụtara tupu iwe ọkụ ka ihe ịchọ mma na-adịgide adịgide kwa ụbọchị na enweghị ike ịchachapụ ya. Ogwe iri na ise gbakwunyere ọnụ ụzọ abụọ. Ceramic bụ oku kwesịrị ekwesị ọ bụghị n'ihi ihu igwe kama n'ihi abrasion na ihicha{3}}mkpughe kemịkalụ n'ime afọ iri-. Na-atụ anya izu atọ ruo ise gụnyere nhazi iko na nkwadebe nrụnye.
Nwụnye na mmezi
Ụzọ ndị a na-agbagokarị bụ silicone structural, brackets mechanical, clamps glass and laminated embedment. Omenala igbutu, mkpọpu ihe, ụdị agbagọ na paịlụ buru ibu niile na-agbakwunye ọnụ ahịa nhazi - kọwapụta oghere na mpụ tupu ebipụta ya, ọ dịghị mgbe ọ gachara.
Maka mmezi, hichaa ugboro abụọ ma ọ bụ anọ n'afọ na gburugburu ebe dị mma yana ọtụtụ mgbe n'akụkụ osimiri, ụlọ ọrụ mmepụta ihe ma ọ bụ n'ebe dị elu- uzuzu. Jiri akwa microfiber dị nro, pH na-anọpụ iche na mmiri dị ọcha. Zere ndị na-ehicha alkaline siri ike, amonia na mkpuchi nwere mmetụta, paịlị abrasive, ajị nchara na ihe mgbaze na-akwadoghị. Na nrụnye nke mpụta, nyochaa akụkụ na sealant kwa afọ; ọdịda ihu na-ebute ọdịda a na-ahụ anya site na afọ.
Nchekwa na nnabata
Ihe mgbaze, primers na ink UV chọrọ ikuku ikuku zuru oke, mkpuchi kemịkalụ{0} na-eguzogide, nchebe anya na njikwa a zụrụ azụ. Ọrụ US kwesịrị ịgbaso ihe OSHA chọrọ maka mkpughe kemịkalụ, ikuku ikuku na ihe mkpofu dị ize ndụ, ma debe faịlụ SDS nwere ike ịnweta. California na ikike ndị yiri ya na-enwewanye mmasị na obere{3}VOC ink na sistem mkpuchi, nke kwesịrị ịkwado na ọkwa nkọwapụta karịa n'oge nnyefe.
Ndepụta Nlele ndị na-eweta ngwaahịa
Tupu ị kwado ndị na-ebunye ihe nbipute iko ma ọ bụ ịzụrụ igwe, rịọ:
- Akuko ihu igwe UV nwere ọkọlọtọ, awa na oke ΔE
- gafere{0}} rịzọlt adhesion n'ụdị iko gị
- Ịgba ígwè ọkụ na, maka ọrụ n'ụsọ oké osimiri, data ịgbasa nnu
- Abrasion na graffiti{0}} usoro mkpochapụ na nsonaazụ ya
- Ntuziaka nhicha na nhazi oge edere edere
- Usoro akwụkwọ ikike na mwepu ekwuputara n'uju
- Oghere nlele ebipụtara na mkpụrụ gị, ọ bụghị na mpempe ngosi
Mgbe ị na-arịọ nhota, weta nha na ọkpụrụkpụ iko, ụdị iko, ọnụọgụ, mkpughe ime ụlọ ma ọ bụ n'èzí, ọnọdụ ọrụ na nghazi, ndụ ọrụ a na-atụ anya ya, na mmepụta- ọrụ nka dị njikere. Onye na-ebubata ngwaahịa ruru eru nwere ike weghachite nkwenye usoro yana ọnụahịa mbụ n'ime awa 48.
Nchịkọta
Họrọ mbipụta UV flatbed glass maka ime, omenala, foto na ọrụ mkpirisi - ebe mgbanwe na ntụgharị dị mkpa. Họrọ seramiiki frit maka ihe owuwu ụlọ na ebe ọ bụla ihe ịchọ mma ga-adịrịrị ink. Họrọ mbipụta ihuenyo mgbe puku kwuru puku, ibe agba ole na ole{3} bụ ọrụ niile. Ụzọ ọ bụla ị na-aga, mgbanwe abụọ na-ekpebikarị ihe ịga nke ọma bụ nkwadebe elu na nyocha adhesion enyochara - ọ bụghị ngwa nbipute dị na mpempe akwụkwọ ahụ.
FAQ
Kedu ụzọ bụ isi maka ibipụta ozugbo na iko?
Mbipụta UV inkjet, mbipụta seramiiki frit na mbipụta ihuenyo. UV inkjet na-enye oke agba kachasị na nhazi ngwa ngwa, seramiiki frit na-etinye ihe onyonyo a n'ime iko n'oge iwe ọkụ maka ịdịte aka kachasị, na mbipụta ihuenyo na-enye ọnụ ahịa nkeji kacha ala na nnukwu ọsọ yiri ya.
Kedu ka iko e ji ebipụta dijitalụ si na-adịgide adịgide n'èzí?
Mbipụta seramiiki frit na-edobekarị afọ 20-30. UV-Mbibi a gwọchara na-enwetakarị afọ 5-15 n'èzí ma chọọ primer gbakwunyere mkpuchi nchebe, mbipụta elu nke abụọ ma ọ bụ lamination na mpaghara elu-UV dị ka US Southwest.
Enwere ike ịme iko UV ebi ebi ka ebichaa?
N'ozuzu mba. Imirikiti ink UV enweghị ike ịlanarị okpomọkụ ọkụ na-enweghị mgbanwe agba ma ọ bụ mfu adhesion, yabụ a na-ebi akwụkwọ UV mgbe iwechara ya. Seramiiki frit ink dị iche: a na-ebipụta ha tupu iwe ọkụ na okirikiri ịgba egbe bụ ihe jikọtara ha.
Kedu ihe kpatara m ji chọọ ink ọcha na enyo?
Glass na-ebunye ọkụ, yabụ naanị CMYK na-egosi adịghị ike ma sachaa ya. A ọcha underbase na-enye opacity na iche; n'ihi na backlit ogwe, ọtụtụ na-achịkwa ọcha n'ígwé na-enye ọbụna mgbasa kama na-ekpo ọkụ tụrụ.
Kedu akwa ọcha ole ka m ga-ebipụ?
Otu oyi akwa maka mmetụta ịchọ mma ọkụ, abụọ ruo atọ maka iko ihe eji achọ mma, yana anọ ruo ise maka ọrụ ụkpụrụ ụlọ dị elu{{0}. Tọọ ọnyà n'etiti ọcha na agba na 0.1-0.3 mm.
Kedu ka m ga-esi hichaa iko tupu ebi akwụkwọ?
Wepu uzuzu n'ikuku, sachaa ya na 1–5% na-anọpụ iche ma ọ bụrụ na mmetọ ahụ dị ọkụ, sachaa na mmiri deionized, hichaa ya na 90–99% IPA n'otu ụzọ site na iji lint ọhụrụ{4}} na-ehichapụ ihe n'efu, jiri ihe mkpofu siri ike naanị maka mmanụ ma ọ bụ silicone, ma jiri IPA mechie mgbe niile tupu ihicha ya kpamkpam.
Kedu mgbe m ga-eji ọgwụgwọ plasma ma ọ bụ corona kama abrasion?
Jiri plasma ma ọ bụ corona mgbe ịchọrọ nkwalite nrapado dị ọcha, na-emegharịgharị na-agbanweghị ọdịdị - nhọrọ ziri ezi maka ahịrị mmepụta yana ngwa anya{1}. Mechanical abrasion dabara iko ịchọ mma ebe a na-anabata obere udidi. Etching kemịkalụ bụ naanị nhọrọ nrụpụta{4} nwere nnukwu nchekwa chọrọ.
Kedu primer na-arụ ọrụ na UV{0}}ink a na-agwọta na enyo?
Methacrylate{0}}silanes na-arụ ọrụ na 0.5–2% n'ime mmanya na-aba n'anya bụ njikọta mbụ maka acrylic na UV{3}} chemistries nwere ike ịgwọta. N'ihi na nsonaazụ ya dịgasị iche site na nhazi ink na mkpuchi iko, mee nnwale ndakọrịta na ink mmepụta gị tupu ime ya.
Kedu ntọala RIP na DPI ka m ga-eji malite?
Tọọ mkpebi site na nlele anya: 150-300 dpi maka nlele nso, 50-100 dpi maka facades. Malite na oke ink 250-300%, ngafe 8-16, 5-15% nweta nkwụghachi ụgwọ, na linearize mgbe niile tupu ịmepụta profaịlụ ICC.
Kedu ihe na-eri kwa square ụkwụ?
Ihe fọrọ nke nta ka ọ bụrụ $10–30 maka ọrụ ịchọ mma UV dị mfe, $20–50 maka mbipụta zuru oke{4}}ụcha UV nwere isi ala na-acha ọcha, yana $30–{6}} maka mbipụta seramiiki. Nha, mkpuchi, akwa ọcha na imecha na-akpali ọnụọgụgụ karịa aha usoro ahụ.
Kedu ọnụọgụ nke mbipụta ihuenyo na-adị ọnụ ala?
Ọ na-adịkarị ihe dịka iberibe 50–60 na nkwụsị mgbakọ -ọbụlagodi, yana uru dị mkpa gara aga 500–1,000. Ihe osise gbagwojuru anya, gradients ma ọ bụ data na-agbanwe agbanwe nwere ike ime ka mbipụta dijitalụ nwee asọmpi nke ọma karịa ebe ahụ.
Kedu ka m ga-esi nwalee adhesion tupu mmepụta oke?
Gbaa ule obe{0}}hatch gaa ASTM D3359 nke na-achọ 5B, jiri teepu dọpụta ya n'ala ụlọ ahịa, tinyezie ịka nká okpomọkụ na ogo 70, ịgba ígwè ọkụ, ikpughe ụlọ UV, na okirikiri ịsa efere maka ihe enyo ebipụtara.
Rịọ ihe nleba anya bipụta iko ma ọ bụ nkwanye akụrụngwa
Ma ị na-akọwapụta ogwe ebipụtara maka ọrụ ma ọ bụ na-enyocha aIhe nbipute UVmaka mmepụta ụlọ{{0}, ụzọ kacha dị ngwa iji belata ihe egwu bụ nleba anya ebipụta na enyo gị n'ezie yana ink gị na ọnọdụ ọgwụgwọ. Zipu ihe osise gị, nkọwapụta iko, ọnụọgụ na gburugburu mkpughe iji nweta nkwanye usoro, atụmatụ nnwale adhesion na ntụnyere ọnụ ahịa n'etiti mbipụta dijitalụ na ihuenyo maka nha ọsọ gị.


